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5 liters laboratory mixer

Shtolverk Company develops, manufactures and sells the installation of mixing, screw mixers of various designs and modifications for the food, cosmetic, pharmaceutical, paint, chemical and other industries.

Laboratory vertical screw (tapered) mixer 5 liters

A vertical screw type mixer is a vessel in the form of a cone and a cylindrical upper portion. Top cone laboratory mixer fitted with a sealed removable cover which is installed the drive of the mixing device with a gland assembly for sealing a rotating shaft. The agitator consists of auger blades and symmetrically arranged perpendicularly to the shaft axis. The blades are fixed at an angle due to which there is an intensive product movement. The cover two flat jet nozzle mounted at an angle of 90 degrees torch disclosure. Each nozzle is designed for liquid flow 0.45l / min. at a pressure of 2 atm.

Spray the components arrive to the nozzles through the tubes from the supply tank, equipped with a solenoid valve at the expense "by displacement" compressed air.

The basic material used for the manufacture of the mixer is a stainless steel AISI 304 (08X18H10). Upon request, the manufacture of the mixer can be used carbon steel (St3, St20, etc.) or other grades of stainless steels.

Specifications:

Volume Mixer - 5 liters (geometric).

Meals - mains 380V AC, 50 Hz.

Drive power - 0.75 kW.

The mixer rotation speed - 93 rev / min.

The diameter of the loading tube - 1 ".

The diameter of the discharge unit - DN 80.

Power supply solenoid valve - 24V.

The air pressure for the application of liquid components for at least 2 bar.

Material - stainless steel AISI 304.

Remote Control.

Management is made on the basis of industrial logic controller (PLC) and an interactive touch panel. For the rotational speed of the mixing device meets the inverter with both manual and automatic change of speed of rotation during the mixing process.

The principle of vertical auger mixer:

The operator, using the operator panel and the inverter board sets:

  • Time to injection - sets the time after which the cycle will start after the first "injection" of liquid components.
  • The number of injection - specifies the number of "injection" of liquid component.
  • Injection Time - Allows you to adjust the amount of dispensed liquid component over time.
  • Pause - this time interval, which will be held between the two "injections".
  • End Time - sets the overall cycle time required for the production of the product technology.
  • The speed of the mixing device using the handle on chastonogo inverter panel.

- Set all operator parameters are loaded into the mixer the desired component and fills the liquid components in the storage container.

- Start cycle performed by touching the field button Start in the upper left corner of the operator panel.

When using the mixer, the inverter smoothly, without jerks, the agitator spins and also gradually makes his arrest. This avoids damage to the mixer or the drive and extend component life.

For air supply in the storage container meets with 24V solenoid valve coil.

Additional options:

  • Equipping the mixer with additional boot devices, feeders, feeders;
  • Application of heating systems and / or cooling;
  • Installation of sensors to monitor and control the process;
  • Management mixer working with external electronic devices (smartphone, tablet or desktop, netbook or laptop) using a WiFi connection for wired and UTP connections;
  • Voice control (under development);
  • Production of anti-explosion.

Additional equipment:

Any equipment can be equipped with additional snap in any volume and configuration:

  • fully automatic control system with touch panel General industrial multi-channel programmable controller for complete control and management of temperature, time and mixing modes, and management of the pumping and homogenizing equipment.
  • system sound and light alarm
  • protection system against dry running
  • timers and time relays
  • monogamous or multi-level systems and combined heating/cooling
  • high temperature circulation pump for coolant level gauges (mechanical, ultrasonic, laser, transducers pressure)
  • strain-gauge sensors
  • automatic evacuation or discharge, and injection of steam into the product
  • mixing slow and fast devices, any configuration.
  • high temperature food processing, including self-priming pumps and homogenizers own production
  • Сommercially available:

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