Syrup preparation line

Appointment syrup line:

Suitable for the preparation of sugar-based syrup, followed by cooling, blending and storage prior to distribution in production.

Apparatus syrup lines:

1. siropovarochny boiler;
2. cooling capacity; filter cartridge cell 0,5H0,5 mm .;
3. a pump for pumping the hot syrup with a cooled mechanical seal;
4. cleaning solution circulation pump;
5. piping and valves;
6. control cabinet;
7. installation of cooling fluid, with air-cooled condenser and a buffer tank with a pumping unit.

Operation line:

Conventionally, the work scheme siropovarochnogo department, made up of two “cycles”.

1. cooking syrup syrups digester; Pumping cooling capacity; siropovarki sink (under the rules of care);
   repeating cycle.
2. cooling the syrup to 20 °C;
   maintain the desired temperature;
   distribution of syrup to consumers;
   cleaning the cooling capacity (according to the rules of care).

The scheme of work siropovarochnogo boiler:

1. In siropovarochny pot filled with the required quantity of treated water. Required volume, measured liquid counter with pulse output and the secondary device that controls a normally closed solenoid valve, mounted on the supply line. Additionally, to prevent overflow, the level sensor is set to prohibit flow of water into the container when the maximum allowable level.
2. The operator comprises a mixing device, and heating loads in an amount of sugar required by the technology. When heating the syrup to the cooking temperature using all the power of all the heating elements installed heaters.
3. Upon reaching the syrup temperature required by technologies of the heaters turned off, leaving only the amount required to maintain the temperature.
4. After the syrup has reached the desired concentration, heating elements turned off, the open tube “mushroom” on the drain pipe, and a product discharge valve, the pump pumping the product in the cooling capacity. The pump inlet is equipped with a sensor protection from “dry” inclusion.
5. Siropovarki work cycle is repeated with breaks for routine maintenance and sanitization.

Wash siropovarochnogo boiler made solutions approved for the production of particularly taken:

1. The capacity required amount of water is poured.
2. Perform the heat to the desired temperature by technology.
3. Pour the desired amount of cleaning solution and the mixing device include.
4. Spent cleaning solution is drained through a separate pipe.
5. Flush with clean water.

Scheme of the storage tank:

1. The syrup is pumped from the boiler siropovarochnogo cooling capacity. To control the maximum filling level, a sensor controls the pump pumping syrup.
2. Included agitator.
3. The pump from the buffer tank into the jacket cooling capacity supplied coolant.
4. Product temperature sensor controls the operation of the pump feeding the coolant. Upon reaching the syrup t 20 deg C, and the pump is shut off or starts up again when entering the hot syrup after the cooking cycle, the next, or to maintain the set temperature.

Washing is carried out with solutions specifically approved for production taken.

1. Siropovarochnogo pump from the boiler, the cleaning solution is sprayed on the inner surface of the cooling capacity through the washing head. At the time of the cleaning solution stirring device is turned on.
2. Wash tank with stirrer incorporated the required amount of time.
3. Pumps handling waste solution pipeline bypass to drain through a separate pipe.
4. Open hatch in the side wall of the cooling vessel and rinsed with water washing solution residues from the internal surfaces.

In the finished syrup is piped from the boiler to cook the syrup cooling tank, a cartridge filter is installed to separate large solids. The filter element is made of a stainless mesh or a bag filter with a desired mesh size.

Additional equipment for lines syrup:

Any equipment can be equipped with additional snap in any volume and configuration:

• fully automatic control system with touch panel with TOUCH-general industrial multi-channel programmable controller for full control and management, temperature, time and mixing modes, as well as the management of pumping and homogenizing equipment.
• audible and visual alarm system
• system of protection against "dry run"
• timers and time switches
• The system is monogamous or tiered as well as combined heating / cooling
• circulation pumps for high-temperature heat carrier
Level sensors (mechanical, ultrasonic, laser,
Pressure transducers)
• strain gauges
• Automatic vacuum or injection systems, as well as
injection of steam into the product
• mixing devices and high-speed low-speed, any
configuration.
• high-temperature food, including and self-priming pumps
homogenizers and own production