The device line:

1. load capacity of the components;
2. pump impeller for pumping the liquid components from the feed to the digester vessel;
3. digester;
4. Centrifugal pump for pumping of hot sauce with a cooled mechanical seal;
5. cooling capacity;
6. pump impeller for the chilled sauce in the injection molding machine;
7. piping and valves;
8. pump control pumping sauce in the injection molding machine hopper with level control;
9. control cabinets;

Operation line prepare the sauce:

Conventionally, the work of cooking sauce line circuit, is composed of two cycles

1. cooking sauce in a digester;
   Pumping cooling capacity;
   siropovarki sink (under the rules of care);
   repeating cycle.
   t sauce cooling to 25 ° C;
   
2. pumping sauce in the injection molding machine hopper with maintaining it continued availability of the product;
   cleaning the cooling capacity (according to the rules of care).

The principle of operation of the line cooking sauce:

1. The digester is filled with the desired amount of treated water. Required volume, measured liquid counter with pulse output and the secondary device that controls a normally closed solenoid valve, mounted on the supply line. Additionally, to prevent overflow, the level sensor is set to prohibit flow of water into the container when the maximum allowable level.
2. The dry ingredients are loaded through the hinged lid containers.
3. The loading capacity for liquid components is poured the required amount of ingredients and their pump is pumped into the digester.
4. The operator comprises heating and mixing device. When heating the sauce to the cooking temperature using the power of all the heating elements installed heaters.
5. After reaching the temperature required by technologies sauce, half the heaters automatically shut down and further cooking occurs from energy savings.
6. After the sauce has reached the desired consistency, the heating elements turned off, the open tube "mushroom" on the drain pipe, the drain valve and product include a centrifugal pump pumping the product in the cooling capacity.
7. The cycle of operation of the digester, is repeated at intervals for sanitizing and maintenance work.

Wash digester made solutions approved for the production of particularly taken:

The capacity required amount of water is poured.

Perform the heat to the desired temperature by technology.

Pour the desired amount of cleaning solution and the mixing device include.

The spent cleaning solution is drained.

Flush with clean water.

Scheme of the storage tank:

Sauce impeller pump is pumped from the digester to the cooling capacity.

Included is a propeller-type agitator.

product temperature sensor indicates the temperature is in the sauce container.

Washing is carried out with solutions specifically approved for production taken.

Pumped from the digester, wash liquor is supplied to the cooling capacity. At the time of the cleaning solution stirring device is turned on.

Wash tank with stirrer incorporated the required amount of time.

Pumps handling residual liquid to drain through a separate pipe.

Open the hatch in the lid of the container and wash away the remnants of the cleaning solution with water to the inner surfaces.

Additional accessories:

Any equipment can be equipped with additional snap in any volume and configuration:

• fully automatic control system with touch panel with TOUCH-general industrial multi-channel programmable controller for full control and management, temperature, time and mixing modes, as well as the management of pumping and homogenizing equipment.
• audible and visual alarm system
• system of protection against "dry run"
• timers and time switches
• The system is monogamous or tiered as well as combined heating / cooling
• circulation pumps for high-temperature heat carrier
Level sensors (mechanical, ultrasonic, laser,
Pressure transducers)
• strain gauges
• Automatic vacuum or injection systems, as well as
injection of steam into the product
• mixing devices and high-speed low-speed, any
configuration.
• high-temperature food, including and self-priming pumps
homogenizers and own production