Line jam from whole berries

Scope of jam line.

It is used to make jams from natural plant materials.

The device line jam.

The line consists of the following units:

1. KVE Water - water treatment capacity to the volume calculated for the production of a specific taken on the processing capacity of raw materials. Filters for coarse and fine purification of water.
2. Cleaning and preparation of raw materials - in the number of tanks required the customer to wash or move the raw materials on wheels; tables for inspection of raw materials bulkhead. tables for the convenience of staff have openings with nozzles in the corners under the table top are con receptacles disassembled raw materials .;
3. Siropovarochny boiler KVE (with electric heating) or KVE (steam heated) - Three-layered container equipped with a heating jacket and a stirrer. It is used for the preparation of sugar syrup and its subsequent use in the preparation of jams. The scope and parameters are selected based on the required performance.
4. Vacuum evaporator VVA - used for entering and mixing the ingredients, heat treatment and to obtain the required concentration of the product.
5. Cooling Tanks EO - Cooling capacity in-line used for storage and cooling of the finished jam. The number of containers usually match the number of types of the finished product. For cooling, you can use running water, or install a special cooling unit - the unit. Using the unit to speed up the cooling process due to the use of refrigerants with a temperature lower than that of tap water. In addition, despite the initial costs associated with the purchase of cooling equipment, its use in the future with a positive economic impact by reducing water consumption.
6. Pumps - several types of pumps used in-line. centrifugal pump is used for pumping hot syrup with a cooled mechanical seal. Ready-made jam with whole berries or slices should be handled with the transport conditions, pumped screw pumps with a specially designed pair of gerotor. Pumping in the product of whole berries or pieces specifically stated in the selection of equipment, since Not all screw pumps meet this requirement. If necessary, you can use high performance pneumatic injection pumps, which have all the characteristics previously described, but the more expensive the cost.
7. Pipes, filters and valves - connecting and valves made of stainless steel and formed in a rapidly collapsible embodiment, which facilitates their maintenance.

Electrical equipment can be performed in a simple embodiment, designed for virtually manual control, and using a fully automatic cycle control system of work performed on the basis of the PLC (programmable logic controller). When using a PLC (Programmable Logic Controller) control cabinet is carried out technically complex one, with technology facilitating the solution of a single operation control circuits of automation system. Individually, any technology naturally controls the production machinery maintenance mode in accordance with the rules adopted by the works on the production of particularly taken.

The rest of the application of PLC and control panel with touchscreen technology is controlled by a variety of sensors and automatically executes devices (pumps, valves, gate valves, feeders, feeders, etc.) on a pre-designed routing product production.

The line is a scalable system, with freely adjustable hardware configuration. So in the case of the customer's water treatment system (or other equipment) can be integrated into the existing equipment lines.

Operation of the line of jam:

• raw materials taken into production, washed and broken down into inspection tables where there is a separation of different foreign objects and impurities, as well as sub-standard product is separated;
• filtered, boiled water from a water treatment tank arrives in siropovarochny boiler. With the mixer while heating the tank and fed sugar ingredients required by technology. Syrup to achieve the desired temperature and concentration, finished syrup pump is pumped through the filter into the vacuum evaporator;
• syrup in a vacuum evaporator and fed to produce cooked berry according to the required technology;
• screw pump produced jam is pumped into the cooling tank;
• chilled jam transmitted to the packing.

Additional accessories:

Any equipment can be equipped with additional snap in any volume and configuration:

• fully automatic control system with touch panel with TOUCH-general industrial multi-channel programmable controller for full control and management, temperature, time and mixing modes, as well as the management of pumping and homogenizing equipment.
• audible and visual alarm system
• conveyors for loading and movement of raw materials
• system of protection against "dry run"
• timers and time switches
• The system is monogamous or tiered as well as combined heating / cooling
• circulation pumps for high-temperature heat carrier
Level sensors (mechanical, ultrasonic, laser,
Pressure transducers)
• strain gauges
• Automatic vacuum or injection systems, as well as
injection of steam into the product
• mixing devices and high-speed low-speed, any
configuration.
• high-temperature food, including and self-priming pumps
homogenizers and own production