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Vacuum dissolver

Shtolverk company develops, produces and sells vacuum dissolvers various designs and modifications for the food, cosmetic, pharmaceutical, paint, chemical and other industries.

Application of a vacuum dissolver. Main products.

Vacuum dissolvers (vacuum dispersants) are widely used in food, cosmetic, pharmaceutical, chemical and many other industries:

in the food industry, vacuum dissolvers are used to prepare ketchups, sauces, mayonnaise, mustard, fruit juice concentration, milk and dairy products with the simultaneous occurrence of the deaeration process.

in the cosmetic industry vacuum dissolvers are used to prepare creams, shampoos, gels, toothpastes, detergents, etc.

pharmaceutical - in the production of creams, ointments, emulsions, etc.

Chemical - in the manufacture of lubricating greases, paints.

Purpose The purpose of the vacuum dissolver.

Vacuum dissolvers are used to disperse the dry ingredients (e.g., pigments, dyes and other materials) in liquid media to obtain suspensions, emulsions and pastes with a high degree of dispersion. In this dispersing process occurs under vacuum.

The principle of operation of a vacuum dissolver.

The principle of operation of the vacuum dissolver is based on the use of high-speed milling impeller that grinds the product thoroughly until smooth in a vacuum.

The vacuum dissolver.

Vacuum dissolver structurally similar to the device dissolver stationary type. However, there are some differences - a rugged, sealed the hatch cover and the special shaft seals mixing devices, the presence of a vacuum pump and automatic maintenance of vacuum systems. To create and maintain the vacuum in the working capacity of the dissolver, used vacuum pumps of various types. Vacuum dissolver can be formed in the multilayer container embodiment with a heating or cooling jacket. By the method of heating electrically divided into dissolvers (coolant water, glycerol), in which case the heating is carried out by means of heaters, and steam (heating medium steam). The design of the dissolver is made of stainless steel.

Vacuum dissolver as well as a stationary dissolver is equipped with high-speed stirring device type "cutter", as well as the customer's request can be equipped with an optional low-speed stirring device (usually a frame-type) with a motor-reducer. Slow-speed stirring apparatus has a scraper and does not allow to settle and a heavy dense particles and at the bottom of the vessel walls, as well as using heating jacket, it prevents overcooking of the product to the inner wall and bottom of the container. Vacuum dissolver also equipped with cleaning heads (one or more, depending on the volume of the boiler), resistance thermometers TCM (PMT) for measuring the coolant temperature and the product (in the manufacture of a dissolver with heating or cooling jackets). Circulation pump coolant, significantly accelerating the process of heating the total volume of used coolant system protection heaters from 'dry' inclusion, and other devices, depending on the layout of the dissolver.

Vacuum dissolver is supplied with remote control includes a control-speed milling speed provided on the basis of the frequency system controller, a vacuum pump and automatic maintenance of vacuum system, the system prevents the lift going beyond the extreme upper and lower limits of travel (dissolvers with lifting lids) the heating control system (cooling), organized on the basis of the temperature controller meter (in the case of the production dissolver with heating or cooling jacket), and other devices and systems, depending on the layout of the dissolver.

Additional accessories for the vacuum dissolver:

Any equipment at the customer's request can be equipped with additional
snap in any volume and configuration:

• Fully automatic control system with touch panel with TOUCH-general industrial multi-channel programmable controller for full control and management, temperature, time and mixing modes, as well as the management of pumping and homogenizing equipment.
• audible and visual alarm system
• system of protection against "dry run"
• timers and time switches
• The system is monogamous or tiered as well as combined heating / cooling
• circulation pumps for high-temperature heat carrier
Level sensors (mechanical, ultrasonic, laser,
Pressure transducers)
• strain gauges
• Automatic vacuum or injection systems, as well as
injection of steam into the product
• mixing devices and high-speed low-speed, any
• high-temperature food, including and self-priming pumps
homogenizers and own production

Commercially available:

Варочные котлы 

Kettles Fat melter
Смесители промышленные  Mixers industrial Dissolvers
Process tanks Vacuum equipment
Different Pumps and homogenizers
Laboratory equipment    

Vacuum dissolvers (vacuum dispersants) are made ​​of any volumes and complete sets.