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Vacuum universal homogenizing module

Shtolverk Company develops, manufactures and install homogenisation, vacuum homogenizing modules of various designs and modifications for the food, cosmetic, pharmaceutical, paint, chemical and other industries.

Application of vacuum homogenizing module.

Universal homogenizing Module (UGM) installation that combines the advantages of several units in one device. Compact installation, allows you to use it as small businesses with the launch of the product, as appropriate, and in large industries as auxiliary or independent equipment in the production of various sauces (ketchup, mayonnaise, mustard), for the production of a variety of fillings and toppings in the confectionery industry (condensed milk, pastry creams, jams and marmalades), in the processing of honey in the production of the product, "cream-honey", etc.

 Appointment universal vacuum homogenizing module.

Homogenizing vacuum setting type is used for mixing, crushing, heating / cooling, Pasteurizing, boiling, homogenizing (dispersion), and vacuum deaeration different products. It is intended for the manufacture of a wide range of products, such as in the food and other industries.

The operating principle of the universal vacuum homogenizing module.

Universal homogenizing module is a vacuum apparatus fitted with devices for mixing, homogenization and (optional) grinding and heating / cooling. Product Downloads in the module, through the lifting lid or a sealed hatch built into the lid. Ability to download via landline connections in the housing or otherwise on request. When the need for additional components in the product may be used to cover hoppers using dilution in order to accelerate the setting.

The universal module homogenization of heating and / or cooling functions are realized by equipping the installation under a jacket coolant or refrigerant. To achieve homogeneity of the product, as well as process intensification, container equipped with a stirrer removably device allowing the actuator to lift the cover from leaving the agitator in the tank. The mixing unit is equipped with scrapers samoprizhimnymi polymer follows the contours of the container while driving, and make impossible the formation of burn-on the walls during the thermal processing of the product. One of the major plant components, a rotary type homogenizer built into the bottom of the installation.

Homogenizer working part, is in direct contact with a product that has many advantages. These advantages include the lack of lead / take-away product pipelines and valves, which may be partially homogenized product. In the absence of binding homogenizer nozzle installation, cleaning equipment is considerably simplified as a whole. To create a vacuum in the container and to maintain it during cooking of the product, the installation has a vacuum pump permanently mounted on the frame homogenizing module.

With constantly maintained at the same level vacuum, there is a de-aeration of the product that has a beneficial effect on its properties. Furthermore the product which is heated under reduced pressure, boils at a lower temperature, thus preserving many useful ingredients: vitamins, proteins, and other trace elements. The discharge nozzle is at an angle to the vertical axis of the module.

 Базовая конструкция вакуумного универсального гомогенизирующего модуля.

Universal homogenizing with electric heating module is a set of equipment assembled on the same frame and having a degree of freedom to tilt relative to the horizontal shaft. The complex consists of the following devices: heating spirals for heating the coolant in the jacket, agitator type frame with a geared motor mounted on the lid, a homogenizer (dispersant) built into the bottom of the tank, vacuum pump devices and process-control monitoring taking place in the plant.

The capacity of a vessel is a vessel equipped with a heating jacket with installed it blocks heaters and thermal insulation layer. Shirt heating filled intermediate coolant Food glycerine (as a rule) and heating teploelektronagrevatelyami (TANS) transfers heat to the wall of the product container. Thus, the heating elements do not come into direct contact with the product, which increases their service life and avoiding burn-product.

Insulating layer filled with a special material, reduces heat loss and protects personnel from burns.

Hand mixing device is removable, with the possibility, if necessary, lift the cover from the drive without removing the mixer completely. The mixing device is made of stainless steel and is fitted with PTFE scrapers that work with mixer glide over the surface of the container and prevents the formation of metal penetration.

This design ensures the uniformity of the mixing device the mixing product throughout the volume of the container, and the scrapers mounted on the mixer, moving along the inner surface of the vessel wall, and prevent the formation of accretions stick product. The movable part of the stirrer is centered and fixed in the container cover. The mixer is equipped with a gear motor and inverter speed.

The vacuum system of the hydrodynamic unit is designed for vacuuming capacity for de-aeration of the product. Also, a vacuum system is used to load (suction) of the components of the extra tanks, hoppers. The vacuum system can be operated in manual mode and automatic mode, while maintaining the parameters vakuummirovaniya capacity within the established operator.

Universal homogenizing UGM module is equipped with a control panel, which has a few control systems. First of all, it is the heating control system implemented on the basis of a two-channel temperature controller meter management system with a stirrer with a continuously variable speed control, system shutdown of the mixing device with a raised lid, protection heaters from including without coolant system, automatic evacuation system allows you to maintain the established depth operator vacuum within certain limits and finally homogenizing control device.

Additional accessories:

Any equipment can be equipped with additional snap in any volume and configuration:

• Fully automatic control system with touch panel with TOUCH-general industrial multi-channel programmable controller for full control and management, temperature, time and mixing modes, as well as the management of pumping and homogenizing equipment.
• audible and visual alarm system
• system of protection against "dry run"
• timers and time switches
• The system is monogamous or tiered as well as combined heating / cooling
• circulation pumps for high-temperature heat carrier
Level sensors (mechanical, ultrasonic, laser,
Pressure transducers)
• strain gauges
• Automatic vacuum or injection systems, as well as
injection of steam into the product
• mixing devices and high-speed low-speed, any
• high-temperature food, including and self-priming pumps
homogenizers and own production


UGM-45 liters with ACS Installation of homogenizing - vacuum homogenizing module

Universal homogenizing Module (UGM) are made of any volumes and complete sets

Commercially available:

Варочные котлы 

Kettles Fat melter
Смесители промышленные  Mixers industrial Dissolvers
Process tanks Vacuum equipment
Different Pumps and homogenizers
Laboratory equipment